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High-Speed Automatic Sofa Spring Production Line - China Suppliers & Factory for Zig Zag Springs
Product Parameters
| Model | SMS - HS-SM |
| Wire Diameter Ranges | Ø2.8–4.2mm |
| Peak Height (Customized needed if over the range) | 45cm–52cm |
| Inner Peak Width (Customized needed if over the range) | 24–34mm |
| Production Speed | 400 single peaks/Min. | 800 double peaks/Min. |
| Input Volts | 380V / 50HZ 3PH |
| Working Air Pressure | 0.5 — 0.8 MPa |
| Working Air Pressure Losing | Less than 0.13 m³/min |
| Power Of Entire Line | 12 kW |
| Power Of Press Unit | 1.1 kW |
| Tonnage Of Press Unit | 8 Ton |
| Dimension Of Round Shape Forming Unit (L×W×H) | 680×680×1400 mm |
| Dimension Of Spring Discharge Unit (L×W×H) | 450×1400×1400 mm |
| Dimension Of Main Unit (L×W×H) | 1000×2100×2000 mm |
| Weight | 3000 KG |
Description
❑ The snake-spring production line mainly consists of a wire feeding unit, a spring forming mechanism (the spring forming mechanism includes a wire feeding wheel group, a forming mechanism, and a pre-bending mechanism), a stamping unit, and other auxiliary portions. Enable to switch off in between to produce a round shape snake-spring or a flat shape snake-spring by configured at stamping unit. The entire process is controlled by a programmable logic controller (PLC) to ensure the synchronous and coordinated operation among the working units. It's servo motor drive for high-speed production of snake springs.
❑ The SMS snake-spring machine is a fully automatic production line with user-friendly design & affordable performer, designed for low maintenance, easy setup and long term durability.
Feature
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Efficient Production: Our sofa spring machinery utilizes advanced technology and processes to produce sofa springs quickly and efficiently.
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User-Friendly Operation: Our sofa spring machinery is designed with simplicity in mind, featuring a user-friendly interface that is easy to learn and operate.
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Silent Operation: We prioritize noise control in our sofa spring machinery, employing advanced shock absorption and noise reduction technologies to minimize noise during operation.
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Convenient Maintenance: Our sofa spring machinery is designed for easy maintenance. Key components are made from durable materials, ensuring a long lifespan.
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Safety Protection: Our sofa spring machinery is equipped with special safety protection devices to ensure the safety of operators and the machinery itself.
Application
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Furniture Industry | Vehicle Seats, etc.
Frequently Asked Questions (FAQ)
Q
What wire diameter range is compatible with the SMS-HS-SM snake spring machine?
The SMS-HS-SM is designed to work with wire diameters ranging from Ø2.8mm to Ø4.2mm. If your application requires a wire diameter outside this range, customized solutions are available upon request.
Q
Can the machine produce both round shape and flat shape snake springs?
Yes. The SMS-HS-SM features a stamping unit that can be configured to switch between producing round shape snake springs and flat shape snake springs, offering flexible production options to meet different product requirements.
Q
What is the production speed of the SMS-HS-SM snake spring production line?
The machine delivers high-speed output of up to 400 single peaks per minute or 800 double peaks per minute, making it ideal for large-scale and high-efficiency sofa spring manufacturing operations.
Q
What are the power and electrical requirements for this production line?
The entire production line requires a power supply of 380V / 50Hz / 3-phase. The total power consumption of the entire line is 12kW, with the press unit consuming 1.1kW independently.
Q
What industries and applications is this snake spring machine suitable for?
The SMS-HS-SM snake spring (zig-zag spring) production line is primarily used in the furniture industry for sofa and seat cushion spring manufacturing, as well as in the automotive industry for vehicle seat spring production.
Q
Is the SMS-HS-SM easy to maintain, and what control system does it use?
Yes. The machine is designed for low maintenance and easy setup, with key components manufactured from durable materials for long-term reliability. The entire production process is controlled by a Programmable Logic Controller (PLC) to ensure synchronized and coordinated operation across all working units, with servo motor drive for precision and speed.