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China Cam Type Spring Forming Machine - High-Quality Suppliers and Factory for Precision Spring Manufacturing
Product Parameters
| Parameter Name | SMS-CNC-20B | SMS-CNC-35W |
|---|---|---|
| Wire Diameter | 0.2~2.5mm | 1.5–4.5mm |
| Maximum Wire Feeding Length | Unlimited | Unlimited |
| Minimum Wire Feeding Instruction | 0.01mm | 0.01mm |
| Camshaft Angle Setting Range | 0.1°~359.9° | 0.1°~359.9° |
| Production Capacity | ≤200pcs/min | ≤200pcs/min |
| Wire Feeding Servo Motor | 2.7KW | 5.5kW |
| Cam Servo Motor | 2.7KW | 5.5kW |
| Quill Servo Motor | 0.75KW | 1.0kW |
| Spinner | 0.4kW (optional) | 1.0kW (optional) |
| Power Supply | 3P 380V 50/60Hz | 3P 380V 50/60Hz |
| Machine Size (L×W×H) | 1500×1100×1700mm | 1750×1300×1850mm |
| Machine Weight | 900KG | 1100KG |
| Air Pressure | 0.2~0.4Pa | 0.2~0.4Pa |
Overview
The cam eight-claw computer machine is a high-precision automatic wire forming equipment with the wire range of 0.2–4.5mm, integrating CNC control and cam transmission technology. It is mainly used for processing various precision compression springs, tension springs, torsion springs, special-shaped springs, flat wire springs and wire forming products within a certain wire diameter range, widely applied in electronics, toys, hardware, auto parts, kitchenware and other fields. With eight groups of sliding seats driven by camshaft, the machine can realize three action modes: extrusion, stamping and forming through the operation of cam pieces, crank arms and camshafts, realizing efficient and accurate mass production.
Adopting advanced CNC control system and servo drive technology, the machine has the advantages of stable performance, simple operation, high processing precision and high production efficiency. It can memorize a large number of product data, support synchronous or asynchronous operation of multiple axes, and can be customized according to user needs to meet the processing requirements of different specifications and types of products.
Core Features
Precise Cam Transmission
Equipped with high-precision camshaft, the angle setting accuracy can reach 0.1 degrees, ensuring stable and accurate movement of each sliding seat, and the processing error is small.
Intelligent CNC Control
Adopting imported or high-quality domestic CNC system (such as Taiwan Yitu controller), it has a user-friendly operation interface, supports 1000 product data storage, and is easy to set parameters and switch between different products.
Multi-axis Coordination
It is equipped with cam axis, wire feeding axis, core rotating axis and curling axis (optional). Each axis is controlled by computer, which can operate independently or in linkage, and can work continuously for 24 hours.
Efficient Production Capacity
The maximum production capacity can reach 200 pieces per minute, and the wire feeding length can be adjusted freely during operation without stopping the machine, greatly improving production efficiency.
Comprehensive Protection
The system is equipped with overheating protection, abnormal alarm, password protection and other functions. When the servo motor is overheated, it will automatically detect and reduce speed to protect the equipment, ensuring safe and stable operation.
Easy Maintenance
The wire feeding device is horizontally placed at the rear of the machine, with two groups of wire feeding wheels, which is convenient for wire adjustment; the overall structure is reasonable, and the key parts are easy to disassemble and maintain.
Daily Maintenance (After Each Shift)
- Clean the working area: remove the wire scraps, dust and other debris in the working area, and wipe the surface of the machine with a clean cloth.
- Check the lubrication: check the lubricating oil level of each lubrication point, and add lubricating oil in time if it is insufficient; wipe the lubricating oil stains on the surface of the machine.
- Check the wire feeding wheel: check the wear of the wire feeding wheel, and adjust the tightness if necessary; clean the wire feeding wheel to avoid wire slipping caused by debris.
- Turn off the power supply and air source: after the operation, cut off the main power switch and air source to ensure the safety of the equipment.
Regular Maintenance (Once a Month)
- Check the tightness of each part: check the bolts, nuts and other connecting parts of the machine, and tighten them if they are loose.
- Inspect the mold and tool: check the wear of the mold, cutting tool and other parts, and grind or replace them if they are seriously worn.
- Maintain the servo system: check the connection of the servo motor and driver, clean the dust on the surface, and ensure good heat dissipation.
- Maintain the air circuit system: drain the water in the air compressor and air filter, check the air pipe for air leakage, and replace the damaged air pipe if necessary.
Annual Maintenance (Once a Year)
- Disassemble and inspect key parts: disassemble the camshaft, sliding seat, wire feeding mechanism and other key parts, clean them, check for wear and deformation, and replace the worn parts.
- Calibrate the precision: calibrate the processing precision of the machine, adjust the cam angle and positioning device to ensure that the processing error is within the allowable range.
- Maintain the electrical system: check the wiring of the control cabinet, clean the dust inside the cabinet, and check the aging of the wires and components, and replace them if necessary.
Samples
Frequently Asked Questions (FAQ)
What wire diameter range does the cam eight-claw CNC spring forming machine support?
The machine supports wire diameters ranging from 0.2mm to 4.5mm. Specifically, the SMS-CNC-20B model handles 0.2–2.5mm wire, while the SMS-CNC-35W model is designed for 1.5–4.5mm wire, making both models suitable for a wide variety of spring and wire forming applications.
What types of springs and products can this machine produce?
This machine is capable of producing a wide range of products, including precision compression springs, tension springs, torsion springs, special-shaped springs, flat wire springs, and various other wire forming products. It is widely used across industries such as electronics, toys, hardware, auto parts, and kitchenware.
What is the maximum production speed of this CNC spring forming machine?
The machine can achieve a maximum production capacity of up to 200 pieces per minute. Additionally, the wire feeding length can be adjusted freely during operation without stopping the machine, which helps maintain consistently high production efficiency.
How many product programs can the CNC control system store?
The CNC control system supports storage of up to 1,000 product programs. This allows operators to quickly switch between different product specifications without re-entering parameters, significantly reducing setup time and improving workflow efficiency.
What safety and protection features are included in the machine?
The machine is equipped with multiple protection mechanisms, including overheating protection, abnormal operation alarm, and password protection. When a servo motor overheats, the system automatically detects the issue and reduces speed to prevent damage, ensuring safe and stable long-term operation.
What are the key maintenance requirements for this machine?
Maintenance is divided into three levels: daily (after each shift), monthly, and annual. Daily tasks include cleaning the work area, checking lubrication, and inspecting wire feeding wheels. Monthly maintenance covers checking bolt tightness, inspecting molds and tools, and maintaining the servo and air circuit systems. Annual maintenance involves disassembling key parts for inspection, calibrating machine precision, and thoroughly checking the electrical system.